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What are the two production processes of chemical fiber masterbatch?
Release date: [2024/12/18] Read total of [374] times

Chemical fiber masterbatch is a kind of granular polymer composite material produced by mixing polymer particles with masterbatch, auxiliaries and fillers under specific conditions and processes.


The main component of Chemical fiber masterbatch is matrix resin, and common matrix resins include polypropylene, polyamide, polycarbonate and other materials. The selection of these matrix resins depends on the different application scenarios and the physical and chemical properties of the masterbatch.


The production technology of Chemical fiber masterbatch mainly includes wet process and dry process.

Wet process: The master batch is made by grinding, phase transformation, washing, drying and granulation. When grinding pigments, it is necessary to carry out a series of technical tests, such as determining the fineness of the grinding slurry, the diffusion property, the solid content, etc. The specific methods of wet process include ink method, washing method, kneading method, metal soap method, etc.

Dry process: Some enterprises in the production of high-grade masterbatches, prepare their own pre-dispersed pigments, and then granulate with dry process. High mixing + single screw, high mixing + double screw is the most common production process. In order to improve the dispersion of pigments, some enterprises ground the carrier resin into powder. Mixer + single screw, mixer + double screw is also the process technology used to produce high-quality masterbatch.


Poly Plastic Masterbatch (Suzhou) Co., Ltd (short name: PPM) was founded in May 1995. We have focused on dope dyeing for Chemical fiber masterbatch as well as R&D and production of advanced compounding material for years. Main products include color and functional masterbatch with high quality, environmentally friendly water-based nano color paste, optical electronic ink and etc. Downstream applications cover a wide range of industries, e.g. chemical fiber, automotive, E/E, optical material and other high-tech material. PPM was listed successfully on the Shenzhen Stock Exchange in 2020.


Since 2011, wehave always been a leading enterprise in fiber masterbatch industry in China.PPM currently has 6 subsidiary companies - Poly Plastic Masterbatch (Suqian) Co., Ltd., Xiamen Luyi Color Masterbatch Co., Ltd., Jiangxi Sincere New Material Technology Co., Ltd., Poly Plastic Masterbatch Kimya Sanayi Ve Ticaret Limited Sirketi, YOCOF Material (Suzhou) Co., Ltd., and PPM (Hubei) New Material Co., Ltd. We have altogether 4 production bases in China located separately in Suzhou, Xiamen, Suqian, Jiujiang and 1 production base in Turkey.


As a so-called ‘high-tech little giant’ enterprise, PPM has extraordinary strength and profound accumulation in R&D and technology innovation. It not only has possessed an experienced R&D team, but also established strategic cooperative relations with Donghua University, Sichuan University, Beijing Institute of Fashion, Suzhou University, and Yangtze River Delta Advanced Materials Research Institute, jointly undertake national key projects and constantly promote technological innovation and transformation of scientific achievements.