[Promote development with technological innovation and strive to create a first-class textile enterprise]
Release date:[2022/1/19] Read a total of[112]time

The weather is cold these days, but in the production workshop of Xulei Textile Co., Ltd., it is as warm as spring. Rows of air-jet looms are running at full capacity, and bags of finished woven fabrics are placed in the finished product area in an orderly manner. After passing the inspection, they will be loaded and shipped.

"Like this new loom, one is nearly 5 times larger than the original one, with high output and good quality." Feng Xulei, general manager of Xulei Textile Co., Ltd., said to reporters, pointing to the machine running in front of him.

It is reported that the power source of the air-jet loom is compressed air as the carrier for weft insertion. The working principle is to use air as the medium for weft insertion. The high-pressure airflow is used to bring the weft yarn from one end of the loom to the other end. After use, the product quality is improved at the same time. , and more environmentally friendly. Feng Xulei said, "After the air compressor compresses the air, it can discharge hot water of about 60 degrees. After the equipment is upgraded, we use it for winter heating, sizing, etc."

The textile process includes cleaning, carding, drawing, roving, spinning, winding, warping, sizing, and weaving. The enterprise has carried out technical transformation on the process, realizing automation, intelligence and digitization. Feng Xulei took the reporter to see the entire process. The machinery and equipment were producing at full capacity, but there were not many workers at work. In the company's winding workshop, the newly introduced 6 automatic winding production lines have been put into production, and two workers are concentrating on observing the operation of the equipment. The winding process is a pre-weaving preparation process for winding the cop and hank into a bobbin. Its task is to process the bobbin or hank from the spinning department into a bobbin that meets certain requirements on the winder for subsequent spinning. use. This kind of automatic winder can be automatically recognized and collected by the machine after the package is processed. There is almost no manual participation in the whole process. In the past, the work of 3 or 4 people can now be completed by only one person.

"It not only improves the production efficiency, but also reduces the labor cost." Feng Xulei said, "After the self-winding machine is used, there are fewer warp breaks and sparse paths, and the machine stops when there is a defective yarn. Then the defective products are automatically removed and reconnected, so that there are fewer neps and the quality of the entire fabric is better.”

Xulei Textile Co., Ltd. was established in 2008. It uses high-quality Xinjiang cotton and imported cotton as raw materials. It has advanced spinning equipment and has 73,400 spindles. It mainly produces cotton cloth and grey cloth for bedding and clothing fabrics. The company's products are mainly sold to Jiangsu, Zhejiang, Guangdong, Fujian, Shandong, Shanxi and other provinces with developed garment industries. In the 13 years of development, Xulei Textile Co., Ltd. has grown from small to large, one step at a time, and has achieved many years of business results. It has been recognized by customers, has formed a fixed customer source, and has become a leading textile enterprise in our district.

"In recent years, the company has also faced problems such as labor costs and product quality, with high energy consumption and low output. Since 2020, the company has invested more than 30 million yuan to gradually introduce air-jet looms, automatic winders, and sizing machines. and other devices." Feng Xulei said that at present, the spinning, sizing, weaving and other equipment have been replaced. Talent and management have been improved in all directions.

"We have also upgraded the production workshop, installed central air-conditioning, blowing and suction fans, controllable temperature and humidity, better control of quality, improved environmental sanitation, and better operating environment for workers." After the cotton, spinning and weaving processes are all transformed, the company's annual output of grey cloth can reach more than 40 million meters, with an output value of more than 300 million, which will achieve higher economic and social benefits.

In recent years, our district has actively guided the technological innovation of enterprises, formulated new positioning and development strategies, assisted enterprises to apply for financial support, and gave full play to the technological and market advantages of various enterprises for many years, helped solve technical problems in an all-round way, continuously carried out technological innovation, and further Improve comprehensive competitiveness and market share.

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